Lean Six Sigma Yellow Belt
Training overview:
White Belt Re-Cap
- Lean Six Sigma White Belt and Basics Re-Cap
- Value and Waste (Non-Value-Added Work and Inefficiencies) Re-Cap
- Exercises to ensure White Belt topics are clear
Yellow Belt
- Hoshin Kanri or Strategic Alignment (Purpose, Vision, Mission, Core Values, Voices- VOC, VOE, VOB, KPIs, 3 to 5 Year Objectives & KPIs, Yearly Objectives & KPIs, Target Setting, Service or Product Catalogue, KPIs at Process Level)
- Lean Daily Management (Using KPIs from Hoshin, Huddle Boards, Visual Boards, War Room, Kan Ban Boards, Leader Standard Work and Value of Lean Daily Management)
- 5 Principles of Lean
- Toyota’s 14 Management Principles
- House of Toyota and Pillars of the House
· Standardization - Standard Operating Procedures, Skills Development, Visual Management, 5S or Organization, Point of Use, Huddle Boards, Kan Ban Boards (Schedule, Issues & Projects)
· JIT- 1 Piece Flow, FIFO, Pull or Kan Ban Cards, Load Balancing, Levelled Scheduling, Work Cell, Cycle Time, TAKT Time and Lead Time.
· Jidoka- Poke Yoke (Mistake or Error Proofing), Automatic Systems, Stop & Fix, Andon System, 1st Pass Yield or RTY & 1st Time Right
· Kaizen – Small Process Improvements, Basic Root Cause Analysis, Rapid Kaizen Event, Kaizen Event and Complex Root Cause Analysis
· Respect for People- Servant Leadership and Attributes of a Servant Leader
- Re-Cap of Basic Statistics covered in White Belt
- Introduction to Inter Six Sigma - History, Basics, and Variation, Standard Deviation & Process Capability
- DPU, DPO, DPMO, Sigma and Sigma Levels
- Similarities between Control Chart, Stem & Leaf Chart, Histogram and Box Plot Charts
- 7 QC Tools, also known as 7 Samurais- Pareto, Process Map, Fishbone, Check Sheet, Histogram, Control Chart, and Scatter Diagram
- Overview of Lean or Kaizen Event Methodology applied to Library Process (Example)
· Relationship between PDCA, Kaizen Event, Six Sigma DMAIC and Honda A3 Thinking
· Process Overview
· SIPOC
· Swim Lane
· Data Collection Planning
· Traveller Sheet &
· Value Stream Mapping
- Kahoot Exams and numerous in class-room exercises.
- Get Certified as a Lean Yellow Belt.
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